Pirelli & C has patented a vehicle tyre featuring a structural element made from a cross-linked elastomeric material that incorporates carbon nanotubes. These nanotubes are produced using a catalyst based on iron and/or aluminium oxides, which is free from cobalt, nickel, and molybdenum. GlobalData’s report on Pirelli & C gives a 360-degree view of the company including its patenting strategy. Buy the report here.
According to GlobalData’s company profile on Pirelli & C, was a key innovation area identified from patents. Pirelli & C's grant share as of June 2024 was 66%. Grant share is based on the ratio of number of grants to total number of patents.
Tyre with carbon nanotubes using specific catalysts
The patent US12031035B2 describes a novel catalyst primarily composed of iron oxide and/or aluminum oxide, which is notably free from cobalt (Co), nickel (Ni), and molybdenum (Mo). The catalyst is synthesized through a specific process involving the preparation of two aqueous solutions: one containing soluble salts of Fe3+ and Al3+, and the other containing ammonium hydroxide. The process includes careful control of molar concentrations, pH levels, and drying and calcining conditions to produce a catalyst with defined properties, such as a grain size between 10 to 150 µm, an apparent density of 0.300 to 0.900 g/cm³, and a surface area ranging from 50 to 500 m²/g. The catalyst can also have a nominal iron content exceeding 30% by weight, with potential higher thresholds specified.
Additionally, the patent outlines a method for producing carbon nanotubes using the described catalyst, which involves loading it onto a porous material within a reactor and introducing gaseous hydrocarbons at elevated temperatures. The resulting carbon nanotubes are characterized by extremely low levels of Co, Ni, and Mo, with a carbon to residual catalyst weight ratio exceeding 10:1. Furthermore, the patent details the application of these carbon nanotubes in the manufacturing of vehicle tires, where they are incorporated into cross-linkable elastomeric materials. The tires are designed with various structural elements, ensuring that the carbon nanotubes maintain a high carbon content and low residual catalyst percentage, enhancing their performance and durability.
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