Lectra has launched two new solutions for the mass production of fabric car seats and interiors: Vector Automotive iP6 and iP9.
The additions to the Vector Automotive range combine cutting equipment with a software application and consumables to enable automotive suppliers to achieve zero-buffer cutting on a variety of automotive materials.
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Lectra’s R&D teams worked for three years developing the technology required for zero-buffer cutting.
The supplier maintains improvements in hardware components, an updated equipment pilot with a new algorithm and blade will enable automotive suppliers to achieve hundreds of thousands of dollars in material savings annually.
Lectra developed the Vector Automotive iP series in response to the cost challenges faced by its automotive customers. Material consumption is a particular area of concern, as this is the most significant expense in automotive car seat and interior manufacturing.
Constant, real-time control of the cutting equipment is integral to Vector Automotive iP6 and iP9’s cutting. Sensors on the cutting-head camera detect stress and adapt cutting parameters.
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By GlobalDataThe new algorithm, an add-on to the equipment software pilot, manages common lines in real time, while cutting parameters are continually adjusted to the blade’s dimensions.
In addition to substantially reducing material consumption, automotive customers will also benefit from lower consumable replacement costs and increased cutting time.
Just as with materials, the new solutions enable an equivalent gain in paper and plastic films for each 1mm reduction in buffer. Improvements in the bristle block, sharpening band and blade lifespans reduce maintenance time by half, increasing machine availability.
Both solutions come with Vector Dashboard, a cloud-based application allowing users to monitor equipment through daily key performance indicators.
“Lectra takes its commitment to being a trusted partner of the automotive industry very seriously,” said Lectra chief marketing officer, Céline Choussy. “Our ongoing research investments are key in allowing us to develop sophisticated solutions that respond to our customers’ challenges, support their continuous improvement initiatives and help them improve their operational excellence.
“By enriching the Vector range with Vector Automotive iP6 and iP9, we provide our customers with the technology and expertise that will help them keep up with their customers’ needs.”
Founded in 1973, Lectra has 32 subsidiaries across the globe, serving customers in more than 100 countries.
With more than 1,700 employees, Lectra reported revenues of US$333m in 2018.
